Fraunhofer FEP presents glass-on-glass lamination for OLEDs right from the roll

 

The German Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology (FEP) will be presenting flexible organic light-emitting diodes (OLEDs) at AIMCAL 2016 in Dresden, Germany, from 30 May to 2 June. These OLEDs have been fabricated on ultra-thin glass and encapsulated with an ultra-thin glass foil in the same process.

Organic light-emitting diodes have already found acceptance as a light source in first luminaires on the market on rigid glass. However, far larger shares of the market could be acquired, if flexible large-area OLEDs could be manufactured cost-effectively with consistent quality. Scientists are working feverishly on this worldwide. Large-area OLEDs could be employed not only in innovative furniture designs, but also deliver good service in other sectors requiring specialized curved design, such as architectural lighting and automotive, for example. The organic layers of the OLED are sensitive to oxygen and moisture and needs to be well protected. Flexible ultra-thin glass meets the stringent requirements of a hermetic barrier, free of defects and pinhole freedom for large OLED emissive surfaces.

Fraunhofer FEP has had success not only in applying OLEDs to flexible ultra-thin glass, but also in encapsulating the devices using an additional thin glass layer in a single roll-to-roll manufacturing step. A high-performance adhesive was applied over the entire surface of the encapsulating glass in advance in collaboration with tesa SE. This adhesive glass film is subsequently laminated to the OLED-coated ultra-thin glass. Fraunhofer FEP will be presenting this type of OLED at AIMCAL 2016, in this case based on G-Leaf ultra-thin glass by Nippon Electric Glass Co Ltd. (NEG). A 10×25cm emissive surface will be on display.

“But encapsulation is not the only challenge for flexible large area OLEDs that need to remain stable over long periods. In order to get them to emit, a highly conductive, transparent oxide layer with good light coupling properties is required and reliable electrical contacts to the emitting layers with low contact resistance is essential," explains Dr Stefan Mogck, head of roll-to-roll organic technology at Fraunhofer FEP. “We are proud of having optimised our process, and that these layers can be applied very homogenously to the flexible glass.”